The Efficient High Speed Lamination Machine

C. Trivedi presents the ultimate lamination machine - Webmate, which is easy to handle, install and operate. It takes care of large quantity of lamination work in a nonmessy & organised manner. C. Trivedi currently offers two models vis a vis Economy and High Speed.

SALIENT FEATURES

  • Heavy duty C.I. Cast iron & Heavy fabricated structure.
  • Gravure type coating system.
  • Cantilever type impression pressure assembly actuated with pneumatic piston for rubber roll Doctor blade and Nip Roller.
  • Fully insulated imported special glass wool sheet fitted in the panel (Top side & Bottom ) For controlling heat loss.
  • One & One Slit type counter air flow arrangement, Divided equally are placed against roller for proper web support.
  • Exhaust are distributed through-out the length of drying chamber & individual exhaust duct for each zone.
  • Digital temperature controller with indicator & PT 100 sensor for each Zone.
  • Inside heating for Nip Steel roller.
  • Heavy duty Shaft types fix Rewinder with motor.
  • CT. SRA Web system for controlling the Web after the drying tunnel & two web for primary & Secondary unwind.

Technical Specifications:

  • Web Width : 400 – 2400mm
  • Unwind Rewind Diameter : 600 - 1000mm
  • Hot Air Temp : 50 – 150 / 250°C
  • Machine Speed : 60 – 200 M/Min.
  • Heat Source : Hot Air Generator (Optional)
  • Exhaust : 5 HP
  • Synchronized Drive : 5 HP/5 / 7.5,10 / 3 HP for Coater,Nip, Rewind & Positive Drive (Optional)
  • Material to be Laminated : Polyester/Poly/Paper/BOPP/Aluminum Foil/HDPE Fabrics etc.

UNWIND STATION:

  • Tension control Brake Unit with load cell feedback (Electrical/Pneumatic).
  • Moveable unwind with web guide.

COATING UNIT:

  • Independent A.C. Drive.
  • Pre – Heating / Exhaust.

DRYING CHAMBER:

  • Load cell feedback for coating & Nip.
  • Pneumatic lifting of top door.
  • Cat walk for full length drying chamber.
  • Programmable Temperature Control.
  • Positive tunnel drive.

HOT AIR GENERATOR:

  • Diesel / Coal or Wood Fired Air Heater / Thermic fluid Heater with Blower.

DRY LAMINATING UNIT:

  • Web Chaser

REWIND STATION:

  • A. C. synchronize Drive with Load cell.
  • Center winding system/ Surface.

OPTIONAL ATTACHMENT:

  • Air Shaft
  • Pull roll assembly ( In feed drive )
  • May bar / Reverse roll, Air knife Three roll.
  • Wet Lamination arrangement.
  • Extra blower & Exhaust Individual for each zone.
  • Chill Roll.
  • Bow Roller.
  • Ink Circulating with Viscosity Control.
  • Touch Screen Operated control for all drive.

Layout of WebMate Lamination Machine - high speed